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Thermal Imagers in Industrial Process Monitoring

ThermoView TV40 Thermal Imager

Keep your process, products and site under control 24/7

ThermoView TV40 Thermal Imaging System
Pan and Tilt Accessory for Thermoview TV40
ThermoView TV40 Enclosures
ThermoView Software Screenshot
ThermoView TV40 Thermal Imager

Expand your view and expand your understanding.

  • Increase the throughput and efficiency of your process
  • Ensure products are manufactured to specifications to improve quality
  • Continuously monitor your site and equipment for safety

Designed for the harshest applications, with multiple performance and personalization options, the TV40 thermal imaging camera allows users to view infrared and visible images, program unlimited areas of interest, data remotely, and more.

  • At a Glance
  • Technical Specs
  • Applications
  • Ordering Information
  • Accessories
  • Resources

The ThermoView TV40 is a high-performance industrial fixed thermal imaging system that allows you to expand your understanding by providing continuous infrared and visual feeds to visualize temperature data. The TV40 offers a fully integrated temperature control, monitoring, and data archiving solution.

With the ability to personalize your integration, the TV40 allows you to automate your process by programing unlimited "areas of interest," programable alarms, utilize advanced pass/fail logic, and perform safety or asset inspections. Feed the data to your PLC or view feeds remotely.

Hardware

The rugged TV40 thermal camera lets you visualize the temperature data you need anywhere in your process with reliable, high-quality 320x240 and 640x480 infrared resolution options. Several key features:

  • IP67 (NEMA 4) housing that guarantees long-term thermal imaging in the harshest environments (air purge and other accessories available)
  • Simultaneous infrared and visible sighting for easy alignment and the ability to quickly locate potential problems
  • Multiple pre-calibrated lenses are field interchangeable with remote motorized focus, allowing you to change your thermal camera lenses on-site without the need for additional calibration
  • Standard I/O modules, GigE Vision, and other direct communication protocols for easy integration into your existing control system
  • Power Over Ethernet enables the fixed thermal camera to be supported by your existing power switch

For additional key features, check out the ThermoView TV40 Datasheet.

Software

The intuitive ThermoView software enables you to take control of multiple parts of your process like never before with advanced analytical tools, auto-alarming features, and more. Several key features include:

  • User-configurable and quick setup options that makes installation fast and easy without unnecessary downtime
  • Establish alarms or signals that interface to discrete I/O to better control your process
  • Customizable Areas of Interest with advanced pass/fail logic – allowing you to perform product inspections, monitor process temperature and more all at once
  • Independent, continuous, intermittent, and/or remote evaluation of temperature conditions so you can read temperature data whenever or wherever you need it
  • Automated data recording and archiving to assist with data comparisons for benchmark and process review

For additional key features, check out the ThermoView TV40 Brochure.

System Features

Includes thermal imager, software, and a vareity of accessories for a full system experience

Feature Description
Sighting Thermal Imager + Visible Light Camera (320 x 240 or 640 x 480)
Measuring Range -10 to 1200°C (14 to 2192°F)
Software Configurable:
  • Auto
  • Subrange 1: -20 to 80°C (-4 to 176°F)
  • Subrange 2: -20 to 1200°C (-4 to 2192°F)
Measurement Accuracy ±2°C or ±2°% (reading)
Image Resolution 320 x 240 (76,800 pixels) &
640 x 480 (307,200 pixels)
Models 9 or 60 Hz
Field of View Horizontal 34º x 25.5º
Spectral range 8 - 14 μm
Detector Uncooled focal plane array
Focus Range IR 15 cm - ∞ (motorized remote focus), Visible Light: 60 cm - ∞
Ambient temperatures Up to 200 °C (392 °F) with high temperature enclosure

 

Software Options

Advanced software packages for a variety of industrial automation applications and more

Operator Intuitive Software Packages ThermoView Lite, ThermoView Software, ThermoView EtherNet/IP, ThermoView Modbus, ThermoView Critical Asset, ThermoView Backlight
Key Features
  • Multi-Camera Communications
  • See visual and thermal image simultaniously (IR-Fusion)
  • DAQ (I/O) commuication capable
  • Advanced analytics and user definable condition settings
  • Unlimited Areas of Interest and Alarm settings
  • Automatic lens identification (Field interchangable lenses)
  • Image & Graph Export - PNG, JPG, TXT, CSV, AVI

 

Communications

Interface GigE Vision interface, Ethernet/TCP/IP, Modbus, Profinet
  • LAN/Ethernet provides access to integrated Web server and ThermoView Software
Expandable I/O
  • Relay Output Module (2) (System health, process alarm)
  • Digital Input Module (16 channel) (User definable event triggering)
  • Digital Output Module (16 channel) (System health, process alarm)
  • Analog Output Modules (4 to 20mA or 0-20mA)
  • Passive Isolator
Power Supply DC + 12 to 26V or PoE (Power over Ethernet)
Power Consumption 8W (typical), 13W (maximum)

 

Environmental

Operating Temperature -10 to 50°C (14 to 122°F)
Storage Temperature -20 to 50°C (-4 to 122°F)
Humidity 10 to 95% non-condensing
Shock Resistance IEC 60068-2-27 (mechanical shock): 50g, 6 ms, 3 axis
Vibration Resistance IEC 60068-2-26 (sinusodial shock): 3g, 11 to 200Hz, 3 axis
Environmental Protection IP67 (NEMA 4)
Dimensions (W x H x L) Approximately 83 x 83 x 158mm (3.25 x 3.25 x 6.22")
Weight Approximately 1.08kg (2.38lbs)

 

Note: See accessories section for additional environmental protection products for extreme conditions

The ThermoView TV40 Fixed Thermal Imaging Camera can be used across numerous industries and applications and is ideal for process monitoring and control, product monitoring, quality pass/fail checks, and on-site safety. Several examples where the ThermoView TV40 can be used include:

Automotive and Aerospace Metals Processing
Construction Materials Utilities
Solar and Semiconductor
  • Circuit Board Testing
Other
  1. A-Tech, Inc.
    321 E. 6th St.
    Tulsa, OK 74120
    United States

    Contact Information
    Clay
    Telephone: (918) 744-6100
  2. Abero
    Mukusalas 33
    Riga 1004
    Latvia

    Contact Information
    Telephone: +371 6780 10 78
  3. Active Instrument Services Pty. Ltd.
    5/1 Adept Ln
    Bankstown NSW 2200
    Australia

    Contact Information
    George Sarmonikas
    Telephone: +61 2 9707 3799
  4. Altronics SAS
    2 Chemin du Vieux Moulin
    69160 Tassin-La-Demi-Lune
    France

    Contact Information
    Telephone: +33 472 370 470
  5. Applebee Church, Inc.
    3120-H100 Medlock Bridge Rd.
    Norcross, GA 30071
    United States

    Contact Information
    Telephone: (770) 449-8489
Pan and Tilt

Pan and Tilt TV40 Housing Accessory

The Pan and Tilt is an IP66-rated enclosure and system designed to protect your fixed thermal imager from dust and water while it continuously monitors your process for potential hot spots and flare-ups, equipment failures, and more. It also features advanced software for sophisticated analysis based on absolute, differential or rate of change asset temperature conditions. Window materials are available to allow both thermal and visible image to be seen.

Outdoor Enclosure

The Outdoor Enclosure is an IP66-rated housing unit that ensures your fixed thermal imaging camera won’t stop due to bad conditions. With weatherproofed installations, the Outdoor Enclosure provides a high protection rate, sunshield, and a temperature-controlled heater for cooler environments to ensure your thermal imager is sees the temperatures you need. Window materials are available to allow both thermal and visible image to be seen.

High-Temp Protective Enclosure

The High-Temp Protective Enclosure is an IP67-rated stainless steel housing unit designed to protect the ThermoView TV40 from ambient temperatures up to 200°C (392°F) when connected to cooled water. With a windows vortex ventilator, the High-Temp Protective Enclosure also creates a positive pressure barrier to help keep dust and other deposits from building up.

Air Purge Collar and Water Cooling Plates

The Air Purge Collar and Water Cooling Plates are independent accessories that ensure dust, moisture, airborne particles, and vapors are kept away from the lens on the fixed thermal camera. These accessories also enable the unit to operate in ambient temperatures up to 140°C (284°F) without the High-Temp Protective Enclosure.

I/O Accessories

Multiple I/O accessories – including Relay, Digital In, and Out or Analog cards – can be added in order to connect to an existing DCS. With these options, you have the option to add additional automation control into your process so it can run by itself based on the parameters you establish.

Add On Lens Options

0.75x Wide Lens (45° x 34°), 2x Lens (17° x 12.7°), 4x Lens (8.5° x 6°), Macro Lens

For full list of additional accessories, please review ThermoView TV40 datasheet.

Service and Support

The ThermoView TV40 Fixed Thermal Imaging Camera is supported by a 2-year warranty.

  • Application and Technical Support

    Our support lasts longer than any purchase. We’re here to help you implement a lasting solution, as well as troubleshoot, configure, and grow as your process does. With several hundred years of combined experience, our team of technical experts can help you determine the best instrument for your unique application and provide aid on other technical support questions. Get Application and Technical Support here.

  • Repair and Calibration Support

    With offices in the U.S., U.K., Germany, China, Japan, Singapore and India, as well as a network of trained representatives and technicians in over 100 countries, you can rely on local service and support for your repair and calibration needs. Additionally, with local service centers, your facility won’t face unnecessary downtime by shipping your tools overseas. Get Repair and Calibration Support here.

 

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